25 Years of Surface Inspection & Turnkey Vision Integration

  • Low Cost to High Performance Systems
  • Easy to Use, Configurable Operator Interfaces
  • Installation, Training, Service
  • 24/7 Support
  • Plant Integration
  • Custom Reporting
  • Data Analytics
  • Long Term Data Back Up and Storage

Plastic/Film

Gel, Coating Skips, Scratches, Void, Dirt, Holes

Paper

Holes, Streaks, Smudges, Cracks, Wrinkles, Spots

Nonwovens

Thin/Thick, Holes, Clumps, Voids, Contaminate

Metal

Marks, Pin Holes, Stains, Dents, Pickling Pits, Scales

Glass

Voids, Scratches, Edge Defects, Stains, Water Marks

Coatings

Voids, Stains, Streaks, Blisters, Scratches, Fish Eyes

Max Speed
0 ft/mi
Max Width
0 ft
Max Cameras
0
Max Resolution
2 K

100% Inspection Of Surfaces

  • Turnkey solution for 2D surface inspection
  • Inspect rolls, sheets, coils, etc.
  • Repeat, density analysis, classification, and more
  • Offline yield analysis review tool
  • Live remote monitoring and inspection control
aiSurf Inspection Live Page

Defect Detection

Multiple inspection algorithms to detect subtle defects

Defect Classification

Multilevel classification using deep learning and rules based classifiers

Repeating Defect Detection

Automatic detection and pitch calculation of repeating defects

Defect Density Analysis

Density analysis based on user defined criteria

Decision Matrix

User defined decision matrix to control actions on defect detection

Discrete I/O

Digital I/O for inspection control, alarms, and defect marking

User Interface and Reports

Intuitive user interface to view inspection results and reports

Live Video and Recording

Full resolution live video display, recording, and playback

Reports

Customizable PDF, HTML, XML, and CVS reports

Database Storage

Open schema database to store inspection results

Plant Integration

Plant integration via PLC, Sockets, and Files.

OPC Server

Easily connects to SCADA systems via OPC interface

aiSurf-Essentials

  • Lowest Cost Turnkey Solution
  • Supports up to 4 4K Cameras
  • Multiple Defect Detection Algorithms
  • Typically Used for Plastic, Film, and Non-Wovens
  • Suitable for Slow Moving or Narrow Webs
  • Packaged With Essential Inspection Tools
  • Easy to Install and Maintain
  • Simplified User Interface

aiSurf-Pro

  • High Speed and Resolution Inspection System
  • Supports up to 8 8K Cameras
  • Multiple Defect Detection Algorithms
  • Deep Learning Classifier
  • Line Rates up to 300,000 lines/s
  • Repeat, Density and Streak Analysis
  • Advanced Defect Detection
  • Detailed PDF, CSV, and XML Reports
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